Overview

Flat Cut Metal Letters and Logos from American Cast Bronze Plaques combine precision craftsmanship and design versatility. Using laser cutting, CNC machining, and waterjet technology, we can replicate intricate artwork and custom typography by cutting your letters and logos directly from solid metal sheets.

Choose from a variety of premium materials, finishes, and custom paint options, including hand-polished sheens and weathered patinas. Ideal for both interior and exterior applications, flat cut metal signage provides timeless sophistication backed by our Lifetime Guarantee.

Materials

Flat cut metal letters and logos are available in six durable materials to fit any architectural or branding need:

• Aluminum (Alloy 5052) – Lightweight and corrosion-resistant

• Stainless Steel (Alloy 304, Alloy 316) – Sleek and modern; excellent outdoor performance

• Brass (Alloy C280) – Classic golden tone, perfect for interior signage

• Bronze (Alloy C22000) – Traditional rich brown finish that deepens with time

• Copper (Alloy C11000) – Warm, decorative metal ideal for interiors

• Cor-Ten Steel – Weathered steel that naturally develops a rust-like patina

Sizes & Thickness

• Minimum height: ¾ inch

• Maximum height: 95 inches (larger designs shipped in sections)

• Available thicknesses: ⅛”, ¼”, ⅜”, ½”, ¾”, and 1″

Thickness availability depends on material.
For example:

• Aluminum: All six thicknesses available

• Stainless Steel: Up to ½”

• Cor-Ten Steel: Up to ¼”

• Brass: Up to ¾”

• Bronze: Up to ½”

• Copper: Up to ⅜”

Typography & Custom Artwork

Flat cut metal signs can be fabricated using custom fonts and vector artwork.
We also offer over ninety standard typefaces for quick selection.

Pricing notes:

• Lowercase letters are 75% of uppercase price

• Small punctuation marks (commas, periods, dashes) are 33% of uppercase price

• Logos smaller than 10″ × 10″ can be priced as a letter using their largest dimension

Mounting Options

Flat cut metal letters and logos can be installed using eight professional mounting systems, suitable for a variety of substrates and environments.

Additional charges may apply for rail and bracket systems.

Edge Options

Chamfered and Eased Edges are premium upgrades available for flat cut aluminum, bronze, brass, and copper letters between 6″ and 30″ tall.

• Chamfered Edge: A beveled edge created by two adjacent faces for a defined, dimensional look.

  • Min. thickness: ⅜”

• Eased Edge: A gently rounded edge that softens the transition between faces.

  • Min. thickness: ¼”

Cor-Ten Steel Overview

Cor-Ten Steel (weathering steel) contains copper, chromium, and nickel alloys that form a protective rust layer when exposed to weather. This surface oxidation prevents further corrosion, maintaining strength and character.

• Available thicknesses: ⅛” and ¼”

• Ships in its natural silver state; the rust patina develops naturally over time

• No paint or clear coat is applied

• Each installation will weather uniquely depending on exposure

• Note: Cor-Ten can stain surrounding surfaces — avoid mounting near porous or stainable materials

Installation Environments

Flat cut metal letters and logos are suitable for indoor or outdoor use.
Each metal is designed to perform in specific conditions:

• Aluminum and Stainless Steel: Excellent for exterior applications

• Brass, Bronze, and Copper: Ideal for interior or covered settings

• Cor-Ten: Outdoor only (natural weathering)

Overview

Cast Metal Letters and Logos offer timeless depth, durability, and architectural presence. Each piece is meticulously handcrafted using molten bronze or aluminum, poured into custom molds that form solid faces and hollow backs. This traditional foundry process creates three-dimensional signage with authentic character and long-lasting performance.

Perfect for monuments, wayfinding, and building identification, cast metal signs convey prestige and permanence. Optional halo lighting can add a dramatic illuminated effect for exterior or lobby applications. Like all our products, Cast Metal Letters are backed by our Lifetime Guarantee and engineered for decades of interior or exterior use.

Materials

Cast metal letters and logos are available in two premium materials:

• Aluminum (Alloy 514) – Lightweight, corrosion-resistant, and ideal for large letters or outdoor installations.

• Bronze (NAVY-G 88-8-0-4) – Traditional foundry bronze with a warm, enduring tone perfect for memorials and architectural signage.

Both metals can be brushed, painted, polished, or oxidized, allowing you to tailor the finish to match your design vision.

Sizes & Thickness

• Minimum height: 2 inches for most standard fonts (4 inches for custom designs)

• Maximum height: 24 inches (standard) or up to 64 inches for custom castings

• Thickness range: ⅜ inch up to 3 inches

Custom thicknesses are available in:

• ¼-inch increments from ½” to 1¼”

• ½-inch increments from 1½” to 3″

Fonts & Typography

Cast metal letters can be created from custom fonts or supplied vector artwork. We also offer a range of standard cast styles, each with unique depths, strokes, and face profiles.

Popular Flat-Face Fonts

• Arial

• Helvetica

• Times New Roman

Popular Prismatic Fonts

• Architectural

• Trajan Bold

Additional Notes:

• Lowercase letters (when available) are 90% of uppercase price

• Punctuation (commas, periods, dashes) is 33% of uppercase price

Mounting Options

Cast metal letters and logos can be installed using a variety of professional mounting systems, each designed for long-term durability. Every order includes standard mounting hardware and an installation pattern for easy alignment.

Additional charges may apply for select mounting systems and finished backs.

Applications

Cast metal lettering is perfect for:

• Building names and corporate branding

• Government and university signage

• Memorials and monuments

• Wayfinding and exterior architecture

• Interior wall features or illuminated displays

Finishes & Options

Choose from a wide array of finishes including:

• Brushed or polished metal

• Painted finishes (standard and custom colors)

• Oxidized or patinaed bronze

• Weathered or antique effects

• Optional halo lighting for a glowing edge effect

Installation Environments

Cast metal signs are designed for indoor and outdoor installations.

• Aluminum: Lightweight, corrosion-resistant; ideal for large outdoor signage.

• Bronze: Traditional, prestigious appearance; excellent for historic, memorial, and architectural use.

All cast letters include a pattern template and mounting hardware for straightforward professional installation.

Overview

Fabricated Metal Letters and Logos combine modern craftsmanship with superior durability and style. Each piece is precision-built from stainless steel or aluminum, where individual components are cut, bent, and welded or soldered into three-dimensional forms.

This fabrication method allows for greater depth, dimension, and custom illumination than solid-cut metals. With options for UL-certified LED lighting, translucent vinyl, and custom paint finishes, these letters can be tailored to match any brand identity or architectural aesthetic.

Ranging from 2 inches to over 100 inches tall, and available in depths up to 6 inches, fabricated letters deliver dramatic visual presence and long-lasting performance — indoors or outdoors. Every sign is built to withstand the elements and backed by our Lifetime Guarantee.

Materials

Fabricated letters and logos are available in two metal types, with multiple finish and coating options:

• Stainless Steel (Alloy 304) – The industry standard for fabricated signage. Strong, corrosion-resistant, and suitable for interior and exterior use.

• Stainless Steel (Titanium-Coated Alloy 304) – Adds a warm, rich color tone (gold, bronze, black) and enhanced surface hardness. +30% cost adjustment.

• Stainless Steel (Alloy 316) – Superior corrosion resistance, ideal for coastal or harsh environments. +30% cost adjustment.

• Aluminum (Alloy 5052) – Lightweight, economical, and highly versatile for both painted and anodized finishes.

Notes:

• Vertical grain is standard on all fabricated letters; horizontal grain available by request.

• Mixed face and return finishes can be specified for contrast or branding.

Sizes & Thickness

• Minimum height: 2 inches

• Maximum height: 100+ inches (custom oversize available)

• Depth (thickness): 1 inch up to 6 inches

Fabricated construction allows for narrow strokes as small as ⅜ inch, offering crisp, precise letterforms that stand out in any environment.

Construction

Each fabricated letter is engineered with precision welding and hand finishing to ensure clean seams and superior strength.

Stainless Steel Letters:

• Precision welded or soldered construction

• 18- or 16-gauge face

• 24-gauge returns (.0239″)

• Finely finished for smooth transitions and tight corners

Aluminum Letters:

• MIG welded construction

• .090″ face and .063″ returns (grain runs from face to back)

• Lightweight yet structurally rigid for large-scale signage

Fonts & Customization

Fabricated metal letters can be created from custom fonts, vector artwork, or standard typefaces.

• Lowercase letters are priced at 90% of uppercase

• Small punctuation marks (commas, periods, dashes) are 33% of uppercase pricing

Logos, icons, and complex brand elements can be fabricated to match corporate identity standards — with optional halo, face-lit, or edge-lit illumination for additional impact.

Finishes

Fabricated metal signs can be produced with or without backs, in a wide selection of finishes:

• Brushed or polished metal

• Painted finishes (custom colors available)

• Translucent vinyl for illuminated faces

• Satin or mirror-polished titanium coatings

• Dual-finish combinations (contrasting face/return colors)

Mounting Options

We offer six mounting systems for fabricated metal letters and logos, depending on design, size, and installation surface. Each includes precision hardware for long-term durability.

Additional charges may apply for complex mounting configurations or finished backs.

Applications

Fabricated metal letters and logos are ideal for:

• Corporate offices and high-rise buildings

• Universities, hospitals, and government signage

• Retail branding and storefront façades

• Illuminated exterior identification

• Architectural feature walls

Installation Environment

Fabricated metal signs are suitable for interior and exterior installation.
Both stainless steel and aluminum offer excellent resistance to corrosion, moisture, and UV exposure, making them perfect for long-term outdoor environments.

Overview

Mini Flat Cut Metal Letters are small-scale, precision laser-cut letters made from solid sheets of aluminum, brass, or bronze. Perfect for applications requiring fine detail and compact size, these letters maintain the same craftsmanship and dimensional quality as our standard flat cut metal line — just in a smaller form.

With sizes under 3 inches tall, mini letters are ideal for indoor plaques, nameplates, directories, donor walls, and detailed branding signage. Each letter is cut to perfection and finished to your specifications for a refined, professional appearance.

Materials

Mini flat cut letters and logos are available in three premium metal options:

• Aluminum (Alloy 5052) – Lightweight, corrosion-resistant, and ideal for clean, modern looks.

• Brass (Alloy C464) – Elegant golden hue perfect for interiors and traditional signage.

• Bronze (Alloy C22000) – Rich, timeless tone that develops natural character with age.

All metals can be finished in brushed, polished, or painted options to complement your design.

Sizes & Thickness

• Minimum height: ½ inch

• Maximum height: 3 inches

• Available thicknesses: ⅛”, 3⁄16″, and ¼”

These smaller dimensions make Mini Flat Cut Letters an excellent solution for detailed typography or space-limited signage.

Fonts & Customization

Mini letters can be fabricated using custom fonts and vector artwork. We can match your brand identity or replicate existing typography.
If a custom design isn’t needed, we also offer an extensive library of standard typefaces suitable for mini-scale production.

Even at small sizes, these letters preserve clarity and precision, ensuring legibility and consistent aesthetics.

Mounting Options

Mounting systems for Mini Flat Cut Metal Letters depend on size and thickness. Options include:

Each method ensures clean, durable installation — even at miniature scale.

Installation Environment

While recommended for interior use, Mini Flat Cut Letters can also be installed outdoors in controlled or covered environments. Their small size and refined detail make them best suited for:

• Lobby directories

• Donor recognition walls

• Professional office nameplates

• Product branding

• Small decorative signage

Overview

Blade Signs are a striking and functional signage option, designed to extend perpendicular from a building façade, storefront pole, or wall surface. This position allows the sign to capture attention from pedestrians and street traffic passing by, making them a favorite choice for retail, restaurants, offices, and public buildings.

Our non-illuminated metal blade signs are engineered for strength, weather resistance, and design versatility. Each sign can be single- or double-sided, with optional white acrylic or black aluminum faces, and built to withstand inclement weather for years of dependable service.

Materials

Blade signs are fabricated from high-quality aluminum (Alloy 5052) — a material known for its corrosion resistance, lightweight strength, and clean appearance.

Face options include:

• Translucent white acrylic (for a sleek, modern finish)

• Black aluminum faces on one or both sides

This durable construction ensures long-term performance for both indoor and outdoor environments.

Sizes & Thickness

• Minimum width/height: 12 inches

• Maximum width/height: 46 inches

• Depth (thickness): 3 to 6 inches

Signs can be customized within this range to match the architectural scale of your building or storefront.

Finishes

A wide selection of aluminum finishes is available, including:

• Brushed, polished, or satin metal surfaces

• Painted finishes in standard or custom colors

• Optional powder-coated finishes for enhanced outdoor protection

We can also match existing building finishes to create seamless integration with your exterior design.

Installation Environments

Blade signs are suitable for both interior and exterior use. They are commonly mounted:

• On building façades to project perpendicularly for maximum visibility

• On poles or brackets extending from storefronts

• Indoors in malls or corridors where visibility from side angles is key

Each sign is precision-engineered for structural integrity and ease of installation, providing a clean, professional look from every viewing angle.

Applications

Blade signs are ideal for:

• Retail storefronts and boutiques

• Restaurants and cafés

• Corporate offices and public buildings

• Wayfinding and directional signage

• Interior corridors or shopping centers

Available as single- or double-sided, blade signs can display your logo, name, or directional text for strong visibility from both sides of pedestrian traffic.